Archive for the 'ceramic heaters' Category

Join the Meitheal!

Last Friday in Dublin, Ceramicx was honoured to be one of three manufacturers helping to launch the Irish Government’s new centres in manufacturing and technology – the ICMR and the I2E2 research centre. Here below is an edited slice of Frank Wilson’s address to Government ministers and assembled industrialists. Fuller highlights of Frank’s presentation are available in the forthcoming issue of the Ceramicx HeatWorks magazine. Please contact Ceramicx directly for your free copy of HeatWorks magazine.

Good morning Minister, Ladies and Gentlemen………

At Ceramicx we make a variety of infrared heating solutions for a great number of markets and applications; industrial and consumer. We turn over some 2 million Euros a year; provide employment for some 38 people directly – and rising – and we export 98% of our infrared heating systems and components to over 68 countries.

Last year was a very big year in our 19 year history and this year we are building on those same gains. Together with a fresh push in research, engineering and innovation we expect to achieve the same growth or greater than 20%.

We – and the new centres – now need to inspire a generation of business leaders and companies who are prepared to put their heart and soul into what they do – who are prepared to create value and wealth. Continue reading

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Ceramicx infrared heating warms this year’s PlastEurasia show, Istanbul

Plasteurasia Exhibition

Plasteurasia Exhibition

Leading international infrared heating specialist and manufacturer Ceramicx has made a successful debut with its new Turkish partner Ser Rezistans at Turkey’s annual Plasteurasia plastics exhibition this month, December 3-5.

Now in its twentieth year, Plasteurasia continues to grow and also to reflect Turkey’s status as one of the world’s most dynamic and growing plastics economies and locations for plastics processing. Ceramicx and Ser Rezistans used the show to present the company’s infrared heating portfolio to the Turkish markets and to aim the products directly at the country’s expanding thermoforming businesses.

The distinctive Ceramicx logo was hung in plain view of the entrance to the Plasteurasia exhibition and Hasan Duman of Ser Rezistans reports a very positive reception for the company. ‘We offer a very wide range of heating products for the plastics sector. The addition of Ceramicx expertise in infrared technology and in heating for thermoformers gives us a very commanding position in the marketplace.’

Ceramicx founder and director Frank Wilson says that ‘it’s important for Ceramicx to have a solid presence in one of the worlds most expansive manufacturing economies. We are really looking forward to developing

Hasan explains that ‘Ser Rezistans is one of the fastest growing supplier company in the Turkish market – not least because of our commitment to values of hard work and integrity. This year’s PlastEurasia exhibition showed everyone the strength of our plastics industry relationships worldwide – from America to Ireland, Italy and Middle East region. Some of biggest Turkish names in brown and white goods production visited our stand this year – wanting to know more about how our heating solutions could help their production.’

Hasan add that ‘the Turkish infrared market is hungry for products that can demonstrate very good quality and show an excellent performance/price ratio. With Ceramicx now in our portfolio, our Ser Rezistans sales opportunities are very much expanded. And – on a personal level –  I very much admire the Ceramicx full traceability system for its infrared products. It gives its partners and associates much confidence and I sure that it is leading the way – in Turkey and elsewhere.’

Following the success at Plasteurasia, Hasan says that ‘one of our primary aftermarket sales targets will be producers of thermoforming machines in Turkey. Also included in our marketing will be anyone who uses plastic thermoforming machine in their manufacturing process –  especially Turkey’s packaging industries. The Ceramicx quartz and halogen heater series will also give us some good sales and marketing opportunities in the areas of textile; printing, paint drying, curing and other operation.’ Hasan points out that the overall Turkish marketplace has much diversity and opportunity. ‘Turkey has the fourth biggest plastic industry market in the world –  and Turkey GDP continues to outpace most other economies over the last eight years,’

Ceramicx is preparing to gear expanded output to a range of international markets for 2011. Wilson says that ‘Ceramicx technology can help  - in particular for all kinds of plastics thermoforming – in relation to engineering; curing and heat processing of many materials and products  - to the highest temperatures – and in relation to all domestic heating markets through our Comfort IR range of heaters. Developing local consumption, downstream industries, new grades and applications and providing process optimisation for all this work is now the order of the day for many markets throughout the world.’

Last month’s triennial K exhibition – best ever for Ceramicx – saw the company receiving a rising volume of applications engineering enquiries for infrared know-how; products and expertise. Wilson expects a number of projects to emerge from Turkey via Ser Rezistans: ‘Turkish manufacturing is in a positive place – with open opportunities for its understanding and application of infrared heating,’ says Wilson, ‘The K exhibition showed us that there are large numbers of innovators in plastics – all seeking places to produce. Turkey is fast becoming a plastics processing location of choice.’

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Ceramicx infrared heaters set to show in three dimensions

Ceramicx has this week just completed new online technology that is set to offer its customers 24/7 online 3D viewing of all its infrared heating elements, heat platens and ovens.

The project has deployed the Rhino 3D software programmes and is a successful world-first in bringing infrared technology and ‘heat work’ design straight to the viewer and specifier.

Founder and Managing Director Frank Wilson says that ‘one of the keynotes for our visual times is the phrase – “seeing is believing”. This is as true for specifiers and engineers as it is for people watching the news or going to the movies.

Accordingly,’ says Wilson, ‘we have invested in solutions that immediately show the complete picture of all our products – in three dimensions – on the Ceramicx website.

Not only will the sales appeal of our products be enhanced, it will also be much easier to envisage the specifying and engineering of components and how to order them.  Any manufacturer with infrared heating systems to design and make can now simply go online and map the Ceramicx 3D image into their processing systems in order to evaluate if it will be fit for purpose.

The consistency of product design and the increased level of detail on the Ceramicx website will further enhance the application characteristics of the  infrared emitters. The quartz medium wave radiation characteristics can also be further defined and understood.

Wilson adds that ‘all our customers – from OEM names to engineering projects to high-speed plastics thermoformers – need to be able to measure and visualise their product and purchases as far as possible when looking to buy.’

Ceramicx customers are now able to ‘tour’ a variety of products in three dimensions – while accessing a variety of data in digital form. Earlier this year, Ceramicx installed new systems of quality assurance and product traceability which the new 3D capabilities will complement.

Part of the customer benefits of purchasing Ceramicx products online will include sets of fully scaled and specified drawings that the customer will then be able to use and manipulate in three dimensions on their own CAD systems. The new 3D control will further enable Ceramicx to provide a fuller and bespoke service in regard to infrared specialist heater design. Ceramicx customers will be better able to realise their solution

Ceramicx are also preparing for future needs of parametric design. Customers will be asked for specific information and the design and drawings of ovens and platen systems for thermoforming machines will be entirely produced on-line.

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Reflect on this …

Part of my mission in life is to preach the essence of Infrared heating. And it always begins with and involves a ‘Holy Trinity’ of three factors – absorption, transmission and radiation.

The misunderstanding of these three principles can lead to the misuse of ‘heat work’ as I call it – whether this is in the design and operation of thermoforming equipment or the design and operation of oven systems. The consequences – for energy, cost and capital plant – can be disastrous. Continue reading

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