Archive for the 'Infrared Heater Manufacturer' Category

The shock of the news

In each day there remains some aspect of our ongoing news diet that has the capacity – even in these hardened times – to shock us.

We know that most of the daily media feed is often not worth the trouble to digest. But now and then something – usually in the fields of science, technology, commerce or social studies – a real piece of information comes along; and we know that that the world is getting ready for a game changer.

Our own Ceramicx magazine HeatWorks – now preparing for its 4th edition – continues to fly the flag for the much misunderstood science and technology of infrared heating. HeatWorks Edition III is now signed off and posted – containing all our recent news and information.

We have pieces on the lively manufacturing scene here in West Cork Ireland, on the efficiency of ceramic-based technology, on new developments in product design; energy efficiency and many other aspects of Ceramicx business and the Infrared heating scene.

And, after the publication of each HeatWorks issue, Ceramicx is getting accustomed to a batch of new activity and new business dialogue.

I am pleased to report that every HeatWorks issue thus far has raised at least three new enquiries that have taken this company into pioneering science and technology territory.

You could call it the shock of the new, or the shock of the news. In simple terms, we dish some news out and we get some news back – from companies who can envision new horizons for their use of infrared and who need a partner to take them through a new horizon and the practical technology steps.

The fact is, despite its discovery over 100 years ago, the heat work science in infrared is still in its infancy. There is still a wealth of opportunity for us, our readers and our new clients yet to realise.

Despite this prospect, my point is that real news – and real change – is not always comfortable. It contains a ‘wake up’ element that is often a call to action. In business it often brings an invitation to explore new commercial ground. Such an invitation – away from the tried and tested comfort zone – always contains novelty and real risk.

At Ceramicx, however, we are delighted to continue to prime the pump and foster dialogue with HeatWorks magazine.

If you’re not on the HeatWorks circulation – just call us today to receive your copy. We look forward to hearing from you.

Posted in ceramicx, Heatworks, Infrared, Infrared Heater Manufacturer, infrared heaters, Infrared Heating, Infrared Heating Experts | Tagged , , , , , | Leave a comment

Join the Meitheal!

Last Friday in Dublin, Ceramicx was honoured to be one of three manufacturers helping to launch the Irish Government’s new centres in manufacturing and technology – the ICMR and the I2E2 research centre. Here below is an edited slice of Frank Wilson’s address to Government ministers and assembled industrialists. Fuller highlights of Frank’s presentation are available in the forthcoming issue of the Ceramicx HeatWorks magazine. Please contact Ceramicx directly for your free copy of HeatWorks magazine.

Good morning Minister, Ladies and Gentlemen………

At Ceramicx we make a variety of infrared heating solutions for a great number of markets and applications; industrial and consumer. We turn over some 2 million Euros a year; provide employment for some 38 people directly – and rising – and we export 98% of our infrared heating systems and components to over 68 countries.

Last year was a very big year in our 19 year history and this year we are building on those same gains. Together with a fresh push in research, engineering and innovation we expect to achieve the same growth or greater than 20%.

We – and the new centres – now need to inspire a generation of business leaders and companies who are prepared to put their heart and soul into what they do – who are prepared to create value and wealth. Continue reading

Posted in ceramic heaters, ceramicx, Ceramicx Ireland Ltd, Frankly Speaking, Heatworks, Infrared, Infrared Heater Manufacturer, Infrared Heating, Infrared Heating Experts | Tagged , , , , , , , , | 3 Comments

New money from new energy

It pains me to say it, but when it comes to the new low-energy agenda most manufacturers throughout the world still do not know their arse from their elbow and, furthermore, cannot see their own plain interest in the matter.

Frank WilsonA plethora of schemes and incentives and a continuing supply of environmental news and innovation does not appear to be working. Indeed, many of these messages are beside the point.

For those of us manufacturing goods, the first sum is simplicity itself: just add up your monthly output of products and components and then divide by your total monthly energy costs – utilities bills; electric, gas and so forth. What have you got? A quick and easy sum/ratio for your factory’s energy/output – a ratio or % that you can track each month.

It costs you to make something, right? And your energy use is a key part of that cost.  If your products are of a uniform nature you may be able to come to a ballpark figure of how much energy-per-part you, the manufacturer, have invested in your product. You can then subtract that energy cost and content from the basic value of the product. And that’s where your value-added to the customer begins. Continue reading

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Ceramicx joins forces with Elmec for Plastivison and the Indian market

Leading international infrared heating specialist and manufacturer Ceramicx has appointed Elmec Heaters, India to be the distributor for all Ceramicx products in India and to represent the company at next month’s Indian plastics industry exhibition (Plastivision, Mumbai, Jan 20-24).

Frank Wilson, Ceramicx Founder and Director says that ‘Ceramicx is delighted to be working with Elmec – a company which not only has a sales network throughout all of India, but which also offers the most complete heating product lines for the industry there. Elmec Heaters is one of the most sought after brands in India and it is now also positioning itself well in the global markets. ’

Elmec has more than one million heating designs and projects on file, to which will be added the Ceramicx expertise in infrared heating; including ceramic elements

Elmec business development director, S.Sundarraj explains that the plastics focus of the Plastivision exhibition in Mumbai will give India’s plastics industry an excellent showcase to try the Ceramicx infrared heating products: ‘India’s plastics thermoforming industries, for one, now have a first hand opportunity to see for themselves how they can make their products with even less energy – thanks to the energy-saving ceramic elements made by Ceramicx – and now supplied all over India by Elmec.’ Continue reading

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Infrared heaters manufacturer Ceramicx and Weco work for Santa Fe Custom Skylights

A view of the new Weco/Ceramicx oven platen at santa fe custom skylights

A view of the new Weco/Ceramicx oven platen at santa fe custom skylights

Leading US building products manufacturer Santa Fe Custom Skylights has been reaping the benefit of a successful changeover to infrared-heating thanks to expertise supplied by Weco International and infrared heating manufacturer Ceramicx.

The Santa Fe, New Mexico-based plastics thermoformer has recouped all of its infrared investment within a twelve month period and at a rate of 30% savings on energy. Over this period cycle times have been reduced, energy bills and scrap rates have been lowered as has downtime. Moreover, the retrofit design of new heating system -  control design, zone layout and ceramic emitter selection – has been done in modular fashion and has allowed Custom Skylights to use multiple tools and material types within a single thermoforming line.

Custom Skylights owner Jeff Apodaca says ‘we bought a gas oven a year before switching to Infrared technology via Ceramicx and Weco. We put  a lot of money into it and it didn’t work: we had hot and cold spots, there was no way to control the temperature,  as we needed to continually use it throughout the day. The oven simply kept getting hotter and hotter and we therefore ended up burning a lot of plastic. In addition there was no way to adjust the temperature for heavier gauge acrylic. After a year and day of burn outs, replacement parts and an expired warranty we decided that enough was enough’

Apodaca says that Custom Skylights needed to make a radical change in its heat sourcing.  ‘We knew that we needed a new oven and so we decided to attend a thermoforming conference organised by the Society of Plastics Engineers Continue reading

Posted in Infrared Heater Manufacturer, infrared heaters, Infrared Heating, Sante Fe Custom skylights, Thermoforming, Weco International | Tagged , , , , , , , | Leave a comment