Archive for the 'Plastics Thermoforming' Category

The people factor?

I read something entertaining recently about ‘your best company salesman….He may not be a closer on many or any deals – but he never leaves his post. He’s always available on a 365; 24/7 basis. He’s always very well turned out – has great visibility and profile at all times and manages to get to the most far-flung locations with great effectiveness and minimal cost.’

Who could that be? The riddle about this paragon refers to the company website of course. At Ceramicx we believe it to be true and we therefore back our top sales resource to the full with ongoing investment and quality support.

Great competence in one area such as this pushes the envelope; raises the bar and asks questions of other parts of the business. And rather than levelling down, there is a tendency for other areas to rise to the challenge – in production; in service and in people skills.

This has certainly been happening for Weco International, our US friends and distributors. The current autumn edition of Heat Works magazine contains the full story of our partnership developments stateside.

In a nutshell – and against a background of US industrial uncertainty – Weco has this year managed to expand both its sales activities and to further grow its US territories through the forging of skilful partnerships in the infrared heating industry.

How has it done this? According to owner Brett Wehner, through some powerful core principles and through working with and through the right people. The Weco manifesto is based upon Persistence – Determination – Integrity – and via these guiding lights the company has this year opened up fresh markets in the New England states and also – looking Southward -  in Tennessee.

This is a remarkable achievement: What it tells me is that in an era of unlimited information and seemingly endless online time there are, in addition,  some special challenges and rewards for those that are able to raise their person-to-person game in the way that Brett and his team have managed.

It is essential of course that your best sales guy stays at his post 24/7 in the manner already described. But creativity; deal making; relationships; innovation – all these other things have been greatly liberated in recent years. Pay equal attention to these factors and business success can be greatly assured.

Posted in ceramicx, Heatworks, Infrared, Infrared Heating Experts, Infrared Heating Solutions, Infrared Heating Technology, Plastics Thermoforming, Thermoforming, Weco International | Tagged , , , , , | Leave a comment

Fundamentalism – a good thing when it comes to energy

As the new term gets well into its stride, the autumn edition of our Heat Works magazine lands on desks. We have our usual mix of the topical, the technical and the infrared fundamentals, as we preach ‘em here at Ceramicx.

Among other things, this autumn sees us looking ahead to a season of exhibitions and shows for the plastics sector – in the UK; in Turkey and in Germany.

The UK’s triennial Interplas 2011 exhibition in Birmingham last week reminded me why Ceramicx continues to emphasise energy useage, energy cost and energy efficiency in our promotion of infrared heating in plastics manufacturing.

Once upon a time – perhaps twenty years ago – plastics manufacturing began to pay some attention to the cost of running machines. Buyers saw energy monitoring and efficiency as a ‘nice-to-have’ extra for production. The function was mainly to provide production information for management.

But energy is fundamental now; energy tariffs are inevitably rising and energy useage is much more than an interesting story for businesses. Last week’s discussions around the NEC stands at Interplas made it clear that the energy-use rating on any machine purchase will now play a key part in the purchase or not of that machine.

A thermoforming machine at today’s price can and will give at least twenty years of valuable production. But what size of energy bills will your company face next year? In three, five, ten years time?  You’ll have spent your capital sum and with no going-back you might then come to regret the ongoing energy costs that you’re shackled up to.

Manufacturers need to take a step back and consider their energy-consumption futures.  If not able to invest in a new machine you might want to spend a much smaller sum on an infrared-heating overhaul that can save you money from the get-go.

No fundamental concerns the plastics industry as much as its energy bills – and rightly so. Heat Works Autumn 2011 edition contains two special features that highlight tips and savings in plastics thermoforming and also in plastics blow moulding.

Read more about that here in the coming weeks – or get your magazine copy directly from us.

Posted in ceramicx, Heatworks, Infrared Heating Consultants, Infrared Heating Experts, Infrared Heating Solutions, Infrared Heating Technology, Plastics Thermoforming | Tagged , , , , | Leave a comment

Follow the food chain – infrared heating makes thermoforming profitable

The USA this week may be reeling from its exhausting political and economic wranglings but our friends and associates at Weco International go from strength to strength in servicing that country’s large and sophisticated thermoforming industry.

The land that invented fast food, food service packaging, and many other innovations in packaging has extensive and accompanying needs for volumes of thermoformed goods. Many thermoforming operations in the US are therefore both large scale and demanding in terms of quality. And as the world economy shifts we will undoubtedly see similar operations of scale and sophistication emerging  – in China, India, Russia and other areas of large population.

Meantime, Brett Wehner and the team at Weco in the US are growing the infrared network throughout all the states in America.  One recent job saw Weco doing great work for a leading international producer of disposable packaging with sites around the world. Weco’s client in this case needed a complete upgrade on one of its principal thermoforming lines for beverage food service.

The Weco team was required to upgrade the existing heating arrangements and ovens and to replace them with a more effective infrared-based solution. Ceramicx were in attendance through the project from start to finish in the design and supply of infrared thermoforming platens.

Thermoforming

As part of its work, Weco engineers succeeded in halving the overall oven length at the client – a move that resulted in immediate energy savings. And cycle times – shots per minute – were also increased by a substantial 15.2 to 23.4.  Weco’s Client  Line 1 became the fastest; not only within the factory but also within the client organisation as a whole. Substantial engineering work was also carried out in the machine control area – including ethernet communications; automation work and computing interfaces.

As Brett said to me after the job completion – ‘Imagine the ability to make over 50% improvements in your productivity and run it on just half the energy of previous!’ Most plastics thermoformers would take that, wouldn’t they?

However, it takes more than a shot of courage to truly innovate; to commit to those first steps in plant design and improvements – to take a step back and see the future in a new way. Successful thermoformers are doing just that – and unsuccessful thermoformers, however, are not. The latter group continue to ignore the signs; continue not to measure their energy useage or  their equipment performance – until it’s too late.

By the skin of its teeth, the US Government has lately stepped back from an avoidable conflict and disaster. At Ceramicx, we believe that good science, engineering and technology can help many companies do the same. A little foresight and cool reflection can go a mighty long way.

* Weco International features in the latest edition of Ceramicx HeatWorks magazine. Contact Ceramicx direct for your free copy of the magazine.

Posted in ceramicx, Frankly Speaking, Infrared, Infrared Heating Experts, Plastics Thermoforming, Thermoforming, Weco International | Tagged , , , , , , , | Leave a comment

Ceramicx infrared heating warms this year’s PlastEurasia show, Istanbul

Plasteurasia Exhibition

Plasteurasia Exhibition

Leading international infrared heating specialist and manufacturer Ceramicx has made a successful debut with its new Turkish partner Ser Rezistans at Turkey’s annual Plasteurasia plastics exhibition this month, December 3-5.

Now in its twentieth year, Plasteurasia continues to grow and also to reflect Turkey’s status as one of the world’s most dynamic and growing plastics economies and locations for plastics processing. Ceramicx and Ser Rezistans used the show to present the company’s infrared heating portfolio to the Turkish markets and to aim the products directly at the country’s expanding thermoforming businesses.

The distinctive Ceramicx logo was hung in plain view of the entrance to the Plasteurasia exhibition and Hasan Duman of Ser Rezistans reports a very positive reception for the company. ‘We offer a very wide range of heating products for the plastics sector. The addition of Ceramicx expertise in infrared technology and in heating for thermoformers gives us a very commanding position in the marketplace.’

Ceramicx founder and director Frank Wilson says that ‘it’s important for Ceramicx to have a solid presence in one of the worlds most expansive manufacturing economies. We are really looking forward to developing

Hasan explains that ‘Ser Rezistans is one of the fastest growing supplier company in the Turkish market – not least because of our commitment to values of hard work and integrity. This year’s PlastEurasia exhibition showed everyone the strength of our plastics industry relationships worldwide – from America to Ireland, Italy and Middle East region. Some of biggest Turkish names in brown and white goods production visited our stand this year – wanting to know more about how our heating solutions could help their production.’

Hasan add that ‘the Turkish infrared market is hungry for products that can demonstrate very good quality and show an excellent performance/price ratio. With Ceramicx now in our portfolio, our Ser Rezistans sales opportunities are very much expanded. And – on a personal level –  I very much admire the Ceramicx full traceability system for its infrared products. It gives its partners and associates much confidence and I sure that it is leading the way – in Turkey and elsewhere.’

Following the success at Plasteurasia, Hasan says that ‘one of our primary aftermarket sales targets will be producers of thermoforming machines in Turkey. Also included in our marketing will be anyone who uses plastic thermoforming machine in their manufacturing process –  especially Turkey’s packaging industries. The Ceramicx quartz and halogen heater series will also give us some good sales and marketing opportunities in the areas of textile; printing, paint drying, curing and other operation.’ Hasan points out that the overall Turkish marketplace has much diversity and opportunity. ‘Turkey has the fourth biggest plastic industry market in the world –  and Turkey GDP continues to outpace most other economies over the last eight years,’

Ceramicx is preparing to gear expanded output to a range of international markets for 2011. Wilson says that ‘Ceramicx technology can help  - in particular for all kinds of plastics thermoforming – in relation to engineering; curing and heat processing of many materials and products  - to the highest temperatures – and in relation to all domestic heating markets through our Comfort IR range of heaters. Developing local consumption, downstream industries, new grades and applications and providing process optimisation for all this work is now the order of the day for many markets throughout the world.’

Last month’s triennial K exhibition – best ever for Ceramicx – saw the company receiving a rising volume of applications engineering enquiries for infrared know-how; products and expertise. Wilson expects a number of projects to emerge from Turkey via Ser Rezistans: ‘Turkish manufacturing is in a positive place – with open opportunities for its understanding and application of infrared heating,’ says Wilson, ‘The K exhibition showed us that there are large numbers of innovators in plastics – all seeking places to produce. Turkey is fast becoming a plastics processing location of choice.’

Posted in ceramic heaters, ceramicx, Ceramicx Ireland Ltd, Infrared Heating, Istanbul, PlastEurasia, Plastics Thermoforming, Thermoforming | Tagged , , , , , , , | Leave a comment

Ceramicx Infrared Heaters enjoys its best ever K exhibition

The Ceramicx team (right) and Freek team (left) on their joint stand together at the K 2010 plastics exhibition in Dusseldorf this Autumn

The Ceramicx team (right) and Freek team (left) on their joint stand together at the K 2010 plastics exhibition in Dusseldorf this Autumn

Leading international heating systems specialist and manufacturer Ceramicx enjoyed its best ever K plastics exhibition in Dusseldorf earlier this month.

Over three hundred enquiries were received from all corners of the global plastics market; the company’s new magazine Heat Works sold out from the stand before the end of the show and the Ceramicx infrared heat testing rig for plastics saw plenty of action throughout the eight days of the triennial show.

The bulk of enquiries for Ceramicx products and services were related to the company’s infrared heating technology for the thermoforming of plastics. Ceramicx founder and director Frank Wilson says that ‘it’s still early days, but the international plastics thermoforming community appears to be waking up to the news that energy-per-part produced will be a defining benchmark for manufacturing and consumers from now on. Tomorrow’s heating systems will need to become measurably more efficient and deliver on that score. We at Ceramicx are doing our part by producing the most efficient infrared heating elements and systems available.’

The K plastics show attracted 220,000 visitors – a figure that was 10% up on the numbers expected by the Dusseldorf show organisers. The Ceramicx exhibition experience reflected general global trends in the industry: ‘The internationalisation of plastics manufacturing continues to grow,’ says Wilson. ‘We received increased interest from Far Eastern manufacturing – China and Korea in particular and India currently is clearly a growing force in global manufacturing. The German economy also continues to recover strongly from the credit crunch.’

Ceramicx also received a good spread of applications engineering enquiries for infrared know-how; products and expertise. ‘The manufacturing world still has far to go in its understanding and application of infrared heating,’ says Wilson, ‘but we were very pleasantly surprised at the numbers of innovators – high-end research and development and mass production – that had discussion time with us at the K show. We hope to share news of plenty of new infrared projects in the course of the coming months.’

Machinecraft a good quality family owned Indian Thermoforming Machine producer has been a valued customer of Ceramicx for over twenty years. At K 2010 Machinecraft was very interested to hear about the Ceramicx energy-content-per-part ideas. Machinecraft will now begin to examine the possibility of taking up this energy monitoring approach in the manufacture of their own equipment.

Ureatac Co Ltd a leading thermoforming machinery producer from South Korea was located in a stand close by to Ceramicx and partner Freek. Uretac has been a prime customer of Ceramicx in recent years. Uretac focus mainly on the production of a quartz-based thermoforming machine and again were very receptive to the idea of energy-content-per-part being measured on their machines.

Ceramicx received many good applications engineering enquiries at the K exhibition from companies around the world with significant interest received from India and Germany. Project ideas ranged from industries as diverse as energy conservation, energy production, plastics, food, steel, textiles and many other sectors.

The K exhibition confirmed and supported the Ceramicx ideas and plans for energy-content-per-part being measured on thermoforming machines. Ceramicx’s Frank Wilson believes that this energy monitoring benchmark is shortly set to separate the quality machine producer from the poor-quality producer – ‘and also the quality infrared heater manufacturer from the poor quality infrared heater manufacturer. In our view that day can’t come soon enough.

All further details from Frank Wilson, Ceramicx Managing Director.
www.ceramicx.com Tel. +353 2837510 Fax + 353 2837509    frank@ceramicx.com

Posted in Infrared Quality Assurance, Infrared Testing, k 2010, K Show 2010, K Show 2010 Dusseldorf, Plastics Thermoforming | Tagged , , , , , , | Leave a comment