Posts Tagged 'infrared heaters'

Science – Engineering – Applications

Good things come in threes – as I never tire of saying. Radiation itself manifests three primary properties that all need some fundamental understanding in order to apply the technology properly.

Another mantra getting a lot of air time at Ceramicx these days is Science – Engineering – Applications.

Customers, customer needs and ideas and uses for technology (applications) provide the drivers for the engineering that is needed to make the products actually work. And science and scientific laws provide the necessary foundations for engineering work.

As experienced Infrared Heating Consultants this trinity of values can be found in all the infrared heating work that we do. The past 18 months has seen shuttling back and forth between the constituent parts. And as customers come to us with more variants for IR useage, so we need to be pushing the boundary of all three frontiers in order to get results.

So much so that the time has now come for a further quantum shift in our IR development – underscored with the formality of a new project and expansion of activity here at the factory.

Ceramicx is now embarked upon the second phase of our Innovation Partnership together with the University of Limerick (UL) and Enterprise Ireland. A brief pause for thanks is due to our friends and associates Mark Southern, Paul McCluskey and Tom Bannon for all their help in framing the project scope and in lining up the terms of reference and the resources.

We are now getting down to realising the new project aims and making things happen. New recruitment of the UL team is underway and over the next two years a detailed series of scientific-based road maps will be created in order to describe the inputs and outputs in the complex manufacturing mix of materials; humidity; temperature and electrics that combine in the manufacture of ceramic-based IR heaters.

Our ambition is nothing less than to create an unequalled matrix and underpinning of scientific know-how for IR heating manufacturing matters; all based on empirical measurement and on proveable and repeatable scientific theory and engineering.

Our first phase of the Innovation Partnership with UL brought us world-class results in terms of our product definition, its measurement and automated quality control. Our appetite to continue on is more than whetted. We are more than relishing the opportunity to go forward at Ceramicx with the help of Mark Southern and his UL team.

As ever, you will be able to read more about this topic in more depth in the next issue of HeatWorks magazine – out next month.

Simply contact us direct for your copy.

Posted in ceramicx, Frankly Speaking, infrared heaters, Infrared Heating, Infrared Heating Consultants, Infrared Heating Experts, IR development | Tagged , , , , , , , , | 1 Comment

Shop online with us!

In all walks of life and business, online shopping has become the smart thing to do.

Ceramicx is no exception – and UK and Irish customers are the first to be able to order parts and components over the Internet in this way.

Amanda Murphy of Ceramicx explains how easy it is to dial up your infrared heating needs.

Whatever your working schedule, the Ceramicx online shop remains open 24 hours a day seven days a week.

UK customers are enabled to go onto the Ceramicx website; select the shop icon and then they select the infrared heating product that they are interested in eg element type, wattage figure, voltage, colour and quantity and then add the items to the cart.

Customers can pay by credit card and then we receive the confirmation e-mail to our sales account, sales@ceramicx.com.

Once the order is received it is then printed. We ensure the payment has been received, check our stock, and delivery dates to the customer, if in stock it goes straight to packing and if not into production.

For the shop orders we have two types of transport, either by Post (An Post) or by special delivery methods.  We also ship by Air Ocean or road, larger boxes, pallets or containers depending on customer’s location and orders.

A variety of environmental and economic packaging is used. This depends on what is being shipped and we place a great deal of importance on getting the packaging right so it arrives safe and sound. Ceramic elements are typically packed in cardboard boxes.

This package is then placed in a further outer box with more padding and Styrofoam sheets placed on the bottom and top to prevent shock to the elements.

We handle a great variety of UK enquiries through the shop: Replacement parts for machines – eg ceramic, quartz tubes, bulb heaters – are currently highest on the list. There is no minimum order but we advise that a shipment of ten pieces is the most economic way to go.

The very largest of orders are normally negotiated with the Ceramicx sales team. We estimate that this type of order will normally come out over 30kg in weight.

All Ceramicx infrared heating products – except engineering solutions and be-spoke projects – can be ordered through our on-line shop.  We can also sell you our own leading brands of infrared heaters into the bargain – ideal to warm your office and/or factory!

Posted in ceramic heaters, ceramicx, Infrared Heater Manufacturer, infrared heaters, Infrared Heating | Tagged , , , , , , | 1 Comment

With the right focus – and a common platform – everything is possible

Although the need to take a breath is frequent, Ceramicx continues to welcome in the continual change and innovation that has been our keynote all through this year.

At the beginning of July, for example, we opened our doors to host the board meeting of the new ICMR Technology Centre that was announced and launched by the Irish Industry Minister just a few weeks ago.

Joe  Foley, Factory Manager of Intel Ireland and chairman of ICMR board in  full flow of thanks to Jim Lawler of Enterprise Ireland (seated). Jim  retires this month - but is expected to stay abreast of the ICMR and its  forward activities.

Joe Foley, Factory Manager of Intel Ireland and chairman of ICMR board in full flow of thanks to Jim Lawler of Enterprise Ireland (seated). Jim retires this month - but is expected to stay abreast of the ICMR and its forward activities.

Managers and directors from some of Ireland’s largest manufacturers – Intel, Pfizer, EMC and officials from Enterprise Ireland and IDA – toured our plant and our expertise in infrared heating and then sat down with us around the Ceramicx boardroom table with more dialing in remotely. We discussed the fastest and most effective ways of rolling out best manufacturing practice and energy-efficient production through Ireland and we made plans to deliver those changes and benefits over the coming weeks and months.

It was a very good meeting; a coming together of company cultures, minds, and expertise – both technical and commercial. In every sense, our new technology centres are also tapping into the best traditions of Irish community and enterprise – referencing the successful traditions of meitheal and the ‘work done with neighbour’ – on which I have spoken before.

The new industrial agenda and the new tasks set out by the Minister are extremely challenging: There is no doubt that this is a tall order – and the road ahead is steep.

But at the same time – and make no mistake -  great opportunities are available to us if we succeed here – and we will. What is on offer is the prospect of boosting not just our energy-based technologies; but also our general manufacturing competences; our small manufacturing companies and our business culture generally.

These are key issues – and not just for Ireland. Manufacturing practice around the world is ever changing and, in every corner, must now also address the ecological and the social dimension. Cheapness in every sense is no longer an option. Becoming more competitive in these areas and in every means becoming world-class. This prospect means a lot of hard work, but the outcomes, however, will be more than rewarding.

It might seem a piece of common sense – but not that common, as the saying goes – to remember that achievements such as the new ICMR centre are created by people. In this case Jim Lawler of Enterprise Ireland had everything to do with this new work and with the great potential ahead.It was therefore our pleasure at the meeting to be able to help pay a small tribute to Jim’s vision, energy and networking expertise.

The truth is that manufacturing businesses in Ireland – from the largest to the smallest – are very well placed to tackle opportunities in these sunrise manufacturing industries; to network together and to learn from each other.

I hope to keep you updated with all the positives that emerge from this work in the coming months.

Posted in ceramicx, Infrared, Infrared Heater Manufacturer, Infrared Heating, Infrared Heating Experts, Irish Centre for Manufacturing Research | Tagged , , , , , , | 1 Comment

The shock of the news

In each day there remains some aspect of our ongoing news diet that has the capacity – even in these hardened times – to shock us.

We know that most of the daily media feed is often not worth the trouble to digest. But now and then something – usually in the fields of science, technology, commerce or social studies – a real piece of information comes along; and we know that that the world is getting ready for a game changer.

Our own Ceramicx magazine HeatWorks – now preparing for its 4th edition – continues to fly the flag for the much misunderstood science and technology of infrared heating. HeatWorks Edition III is now signed off and posted – containing all our recent news and information.

We have pieces on the lively manufacturing scene here in West Cork Ireland, on the efficiency of ceramic-based technology, on new developments in product design; energy efficiency and many other aspects of Ceramicx business and the Infrared heating scene.

And, after the publication of each HeatWorks issue, Ceramicx is getting accustomed to a batch of new activity and new business dialogue.

I am pleased to report that every HeatWorks issue thus far has raised at least three new enquiries that have taken this company into pioneering science and technology territory.

You could call it the shock of the new, or the shock of the news. In simple terms, we dish some news out and we get some news back – from companies who can envision new horizons for their use of infrared and who need a partner to take them through a new horizon and the practical technology steps.

The fact is, despite its discovery over 100 years ago, the heat work science in infrared is still in its infancy. There is still a wealth of opportunity for us, our readers and our new clients yet to realise.

Despite this prospect, my point is that real news – and real change – is not always comfortable. It contains a ‘wake up’ element that is often a call to action. In business it often brings an invitation to explore new commercial ground. Such an invitation – away from the tried and tested comfort zone – always contains novelty and real risk.

At Ceramicx, however, we are delighted to continue to prime the pump and foster dialogue with HeatWorks magazine.

If you’re not on the HeatWorks circulation – just call us today to receive your copy. We look forward to hearing from you.

Posted in ceramicx, Heatworks, Infrared, Infrared Heater Manufacturer, infrared heaters, Infrared Heating, Infrared Heating Experts | Tagged , , , , , | Leave a comment

Our new designs – test the Ceramicx claim

The past few months have seen Ceramicx engineers and designers working overtime in order to satisfy demand for new designs and new uses of infrared heating.

I guess that it’s mostly all our own fault – seeing as we asked for this shock of the new: Our recent marketing efforts and our new magazine HeatWorks have gone down a storm. The appetite of many industries and customers, old and new has been whetted for the benefits of the infrared heating approach. We’re now in the business of faster-delivery designs and systems.

When we launched the Ceramicx Online Shop with many of our infrared elements depicted in 3D graphics I noted then that ‘seeing is believing’. The same principle is at work with our new customers and new infrared systems. The customer wants to see – as soon as humanly possible – an approximation of what his/her new product, new design might look like.

And thanks largely to information technology the world has become much smaller – and much faster. Customer expectations for viewing initial results have been raised. As an innovator and supplier, we stand in need of a package that can provide a ‘fast and dirty’ product modelling system with most dimensional and engineering features settled, but with room for quick changes and adaptations. We need the design to be open – not just to the CAD department – but to input from all corners of the business. Many engineers are calling this the establishment of the Release to CAD milestone. For project managers it makes a lot of sense.

Against this dynamic background, the relatively sedate world of the Computer Aided Design (CAD) package – then interfacing with Computer Aided Manufacturing – is under stress.

Many Engineering CAD packages were developed back in the day for the needs of their host industry – automotive or aerospace. Like mobile phones or media systems, no common platform or architecture was developed or agreed and many tool designers were required to buy system after system in order to be able to compete in various markets.

CAD Product design those days was, to be sure, ‘computerised’ and somewhat ‘automated’ but in many ways remained a black art – and at most stages only accessible and visible through a  specialised CAD design department. Nowadays, the appetite for product innovations means more visibility of process and more transparency of design. Traditional 3D CAD based on the Feature History paradigm has proven itself to be too cumbersome for day-to-day engineering at the customer interface.

At Ceramicx – and particularly in recent months – our engineers have been investing in a product modelling approach which is better – for available time and resource – to investigate options of geometry and stress and so forth before the release to CAD stage. This approach removes the Feature History mode in favour of Direct Modelling and so allows a faster and more flexible design before the CAD proper stage.

Ceramicx doesn’t ordinarily do testimonials or product placement – but our new direct modelling abilities have been greatly enhanced by deploying software developed by leading US-based innovator SpaceClaim.

You can see the evidence for some of this work in the next issue of our HeatWorks magazine – 3rd edition

If you aren’t receiving a copy just go through the website to get one.

Happy designing!

Posted in ceramicx, Ceramicx Ireland Ltd, Heatworks, infrared heaters, Infrared Heating, Infrared Heating Experts | Tagged , , , , , , , | Leave a comment