Low Voltage DC Infrared Ceramic Heaters for LED Headlight De-Icing

Reliable De-Icing and Anti-Fogging for LED Headlights in Extreme Cold

Infrared Ceramic Heating Elements for LED Headlights

Ceramicx manufactures low voltage DC infrared ceramic heating elements designed for LED headlight de-icing and lamp de-misting in vehicles operating in freezing conditions. Our flat and 3D ceramic heaters are widely used across heavy-duty trucks, long-haul transportation, and automotive applications where LED lighting performance must be maintained in harsh weather.

Proven to operate effectively in temperatures as low as –30°C (–22°F)

The Problem with LED Headlights in Cold Weather

LED headlights are energy-efficient and long-lasting, but they produce minimal heat—unlike traditional halogen lamps. In freezing environments, this lack of radiant heat leads to:

• Ice build-up on polycarbonate lenses
• Fogging in humid or cold conditions
• Reduced light transmission and visibility

Our ceramic infrared heaters offer a powerful, efficient solution for headlight de-icing, keeping lenses clear and roads safely illuminated.

Why Use Infrared Ceramic Heaters for De-Icing?

Ceramic infrared technology is ideal for polycarbonate lenses, which are standard in modern vehicle lighting. These lenses:

• Have excellent infrared absorption
• Conduct heat efficiently to the outer surface
• Melt ice and dissipate fog quickly with radiant heat

Our ceramic heating elements deliver long-wave infrared radiation that is directly absorbed by the lens material—ensuring fast, efficient de-icing.

Custom Infrared Heating Solutions for Automotive Applications

Ceramicx designs, tests, and manufactures infrared ceramic heaters optimized for 12V to 24V DC electrical systems. Every heater is engineered in-house for durability, efficiency, and long-term performance.

Key Features of Our Ceramic Infrared De-Icing Heaters:

• Low voltage DC compatibility: 12V – 24V systems
• Customizable shape and size (flat or 3D geometry)
• Adjustable power output depending on application
• High performance: Up to 600°C (1110°F)
• Wavelength range: 2 – 10 microns
• Compact size range: 50 mm – 250 mm
• Available in black, grey, or white
• Individually tested and batch marked for quality assurance

Environmental Testing and Performance Validation

Our heaters undergo rigorous testing to ensure they meet performance demands in extreme conditions:

• Temperature range: –40°C to +180°C (–40°F to +356°F)
• Humidity range: 20% – 98% relative humidity
• Thermal imaging and heat flux analysis
• Over-voltage testing and lifecycle evaluation

Applications for Infrared Ceramic Heating Technology

Our de-icing heaters are ideal for:

• LED headlight de-icing
• Lamp and light lens defogging
• Snow and ice removal from automotive lighting
• Low voltage heating systems in commercial vehicles

Ceramicx infrared technology can be used for de-icing and temperature maintenance in the most robust of environments.
If you have an application we can help with, please contact us to discuss.