Custom Infrared Heating Elements & Product Development
For applications involving non-standard dimensions and geometry Ceramicx offers fully customised infrared heating element development. With extensive in-house engineering and production facilities, including advanced pressure casting processes, Ceramicx can design, develop, and manufacture precision custom moulds and tooling. This enables the production of tailored heating elements to suit highly specific technical and operational requirements. Customisation options include:
- Non-standard shapes and sizes
- Special voltage configurations (AC or DC)
- Modified watt densities and heat outputs
- Application-specific mounting or housing solutions
- Enhanced durability for demanding environments
Because tooling and production are managed internally, Ceramicx maintains full control over quality, consistency, and lead times — from prototype through to full-scale manufacture.
From Concept to Production
Ceramicx supports customers throughout the entire development process, including:
- Application review and thermal assessment
- Concept and element design
- Prototype manufacture
- Testing and refinement
- Production tooling and scaling
This integrated approach ensures that even complex or unconventional heating requirements can be translated into reliable, production-ready infrared heating solutions. For manufacturers seeking precision, flexibility, and engineering expertise beyond standard product ranges, Ceramicx delivers custom infrared elements designed to meet exact performance and environmental demands.
Custom Elements
Frequently Asked Questions
How do I choose the best infrared emitter for my application?
Choosing the best infrared emitter depends on several factors, including the absorption characteristics of the target material, the required heating temperature, and the response time needed for the process.
If the absorption properties of the target material are known, the peak emission wavelength can be used to select the most suitable infrared emitter.
If those characteristics aren’t known, small scale testing with 1 or 2 emitters may be enough to provide a better understanding of what works with the material in question.
Another key factor is the thermal response time required by the process. Ceramic emitters typically require about 10-12 minutes to reach steady-state temperature. Quartz cassette emitters require about half this time, with tungsten/halogen emitters close to full output within a few seconds.
How are heating elements controlled?
To monitor or control heat temperature for infrared heating elements, including ceramic and quartz emitters and heaters, we recommend using a Type K thermocouple. These can be connected to a suitable temperature controller or monitoring system, allowing the heater output to be adjusted to maintain the required temperature. This helps improve process control, energy efficiency, and heating consistency.
Do you build heating systems?
Yes. Ceramicx designs and builds custom infrared heating systems and bespoke infrared ovens tailored to your exact process, material, and production requirements. Whether you need a heating solution integrated into an existing manufacturing line or a fully standalone system, our engineering team develops a solution that delivers reliable, efficient performance.
We use shortwave, mediumwave, and longwave infrared heating technologies, carefully selecting the optimum wavelength and power output for your specific application. By matching the infrared heating system to your materials and process, we maximize energy efficiency, improve product quality, and deliver consistent heating performance.
From initial design and engineering through to manufacture and system integration, Ceramicx provides custom industrial heating solutions that help manufacturers optimize production, reduce energy consumption, and achieve repeatable process results.
Explore Infrared Heating
Why Infrared?
How infrared technology deliver faster, more precise, and energy-efficient heating for materials.
