Custom Infrared Heating Elements & Product Development
For applications involving non-standard dimensions and geometry Ceramicx offers fully customised infrared heating element development. With extensive in-house engineering and production facilities, including advanced pressure casting processes, Ceramicx can design, develop, and manufacture precision custom moulds and tooling. This enables the production of tailored heating elements to suit highly specific technical and operational requirements. Customisation options include:
- Non-standard shapes and sizes
- Special voltage configurations (AC or DC)
- Modified watt densities and heat outputs
- Application-specific mounting or housing solutions
- Enhanced durability for demanding environments
Because tooling and production are managed internally, Ceramicx maintains full control over quality, consistency, and lead times — from prototype through to full-scale manufacture.
From Concept to Production
Ceramicx supports customers throughout the entire development process, including:
- Application review and thermal assessment
- Concept and element design
- Prototype manufacture
- Testing and refinement
- Production tooling and scaling
This integrated approach ensures that even complex or unconventional heating requirements can be translated into reliable, production-ready infrared heating solutions. For manufacturers seeking precision, flexibility, and engineering expertise beyond standard product ranges, Ceramicx delivers custom infrared elements designed to meet exact performance and environmental demands.
Custom Elements
Frequently Asked Questions
How do I choose the best infrared emitter for my application?
If the absorption characteristics of the target material are known, it may be possible to use peak emission wavelength as a means of choosing the most suitable emitter. If those characteristics aren’t known, small scale testing with 1 or 2 emitters may be enough to provide a better understanding of what works with the material in question. Another key factor is the thermal response time required by the process. Ceramic emitters typically require about 10-12 minutes to reach steady-state temperature. Quartz cassette emitters require about half this time, with tungsten/halogen emitters close to full output within a few seconds.
How are heating elements controlled?
To monitor or control heat temperature for ceramic or quartz elements and heaters, we recommend using a Type K thermocouple. These can be used with a suitable temperature controller or monitor.
Do you build heating systems?
Ceramicx designs and builds custom infrared ovens and industrial heating solutions tailored to your exact specifications and requirements. Our ovens can integrate seamlessly into existing production systems or function as standalone units. Using shortwave, mediumwave, or longwave infrared heating, we precisely size the power output to match your material and process requirements—ensuring maximum efficiency and performance.
Explore Infrared Heating
Why Infrared?
How infrared technology deliver faster, more precise, and energy-efficient heating for materials.
